Blech plus productivity

Never easily
outdone

Machinery

Anyone wanting to produce high-grade products on the international market at a competitive price as we do must possess high-performance, highly efficient production technology. Our superbly equipped stock of machinery ensures exceptional machining quality and high productive capacity for high productivity.

Machinery for sheet metal processing

Punching and lasering

Quantity Equipment type Description
4 TruPunch 5000 FMC with automatic loading and unloading
5 TruPunch 5000 punching/nibbling machines
1 TruLaser 3030 with 10 kW laser power up to 30 mm in steel plate
1 TruLaser 2030 Fiber with 4 kW laser power up to 25 mm in steel plate
1 TruLaser 2530 with 4 kW laser power up to 20 mm in steel plate
1 TruLaser 5030 with 6 kW laser power up to 25 mm in steel plate
1 TruMatic TC 7000 L combined machine, up to 3.2 kW laser power

Deburring / Levelling

Quantity Equipment type Description
1 Deburring machine Weber NLC-1P wet grinding machine, working width: 1,400 mm
1 Deburring machine Weber PT-1350 dry grinding machine, working width: 1,350 mm
3 Deburring machines Rasamax dry grinding machine for deburring of small parts
3 Rösler vibratory grinders tub vibrator R 360 / 870 TE15, rotary vibrator R 420 EC, rotary vibrator R125 EC
1 Roller levelling machine Hämmerle TRM 50 / 1250 GF working range: 1,250 x 3,000 mm
1 Roller levelling machine Arku Flatmaster 80 working range: 2,000 x 3,000 mm, max. sheet tickness: 23 mm

Edging

Quantity Equipment type Description
1 Salvagnini bending centre P4Xe-2516 up to 2,500 mm edge length and 160 kN pressing force
14 Press brakes up to 3,000 mm edge length and 2,300 kN pressing force
2 TruBend Cell 7036 up to 500 mm edge length and 360 kN pressing force
1 TruBend Cell 5000 up to 3,000 mm edge length and 2,300 kN pressing force

Pressing

Quantity Equipment type Description
4 Hydraulic deep-drawing presses with a total pressing force up to 650 t
4 Eccentric presses 50 to 125 t pressing force
2 Drawing cushion presses up to 250 t pressing force
2 Hydraulic presses up to 160 t pressing force
1 Servo press mpressed up to 400 t pressing force
1 Coil press Schuler up to 400 t pressing force, max. belt speed: 40 m/min
1 Coil press Bruderer up to 160 t pressing force, max. belt speed: 20 m/min
3 TOX column presses up to 13 t pressing force
5 Beading machines up to 3.0 mm material thickness

Forming

Quantity Equipment type Description
1 Two-roll round bending machine max. bending length: 1,000 mm
3 Three-roll round bending machines max. bending length: 1,040 mm
3 Three-roll bending machines max. bending length: 2,040 mm, min. diameter: 75 mm, NC-controlled
2 Four-roll bending machines max. bending length: 2,000 mm, min. diameter: 204 mm, NC-controlled
2 Flange rolling machines Nodi for internal pipe diameters of 350 mm to 3,200 mm
3 Forming machines Kurth + Heuser for internal pipe diameters of 180 mm to 1,250 mm, Flexformer
1 ACF Corner former for corner radii with 6 mm (optionally expandable)

Welding and spotting

Quantity Equipment type Description
1 Cloos welding robot welding processes: MIG / MAG / TIG, with 2 welding stations and turn / tilt positioners, for large parts up to max. 2,000 x 2,000 x 2,000 mm
5 Cloos welding robots welding processes: MIG / MAG / TIG, rotation changer with two turn / tilt tables
1 Cloos flex cell welding processes: MIG / MAG, 9 welding robots, max. component size: Ø1000 mm
1 Cobot system collaborative robot, welding processes: MIG / MAG, 6 axes welding robot
3 CO2 laser welding systems laser power: 6 kW
1 3D laser machining centre solid-state laser with 4 kW for cutting and welding
1 Laser welding robots solid-state laser with 4 kW for welding
1 2D laser welding system solid-state laser with 4 kW for welding
1 Hand-held laser welding system laser power: 150 W
5 Spot-welding machines power: 40 to 80 kVA
1 Projection welding machine max. sheet thickness: 10 mm
1 Stud-welding machine NC-controlled, working range: 1,000 x 2,000 mm
2 Longitudinal seam welding machines welding processes: plasma / TIG / MAG (s=1.0–8.0 mm; length: to 2,000 mm)
11 Manual welding stations welding processes: MIG / MAG / TIG, with dust extraction
3 Large welding cabins welding processes: MIG / MAG / TIG, especially for large parts, with gantry crane
9 Manual grinding stations  
1 Large grinding cabin especially for large parts, with overhead crane & sound insulation

Surface and Cleaning

Quantity Equipment type Description
1 Powder coating system for component sizes: 2,800 (L) x 400 (W) x 1,200 (H) mm or 2,000 (L) x 800 (W) x 1,200 (H) mm
1 Powder coating system for component sizes: 750 (L) x 1,650 (W) x 2,500 (H)
1 KTL-coating system for component sizes: 750 (L) x 1,650 (W) x 2,500 (H), with ZN-phosphating
2 Cleaning systems Zippel usuable space: 800 x 800 mm

Quality assurance

Quantity Equipment type Description
1 3D arm measuring machine, LK-Metris, HC90 measuring range: X=3,500 / Y=1,600 / Z=2,000 mm, Software: Camio, Version V85.0.0.26974
1 3D arm measuring machine, Zett-Mess measuring range: X=1,600 / Y=1,000 / Z=1,000 mm
2 3D measuring arms Faro Prime radius = 1,200 mm
1 3D measuring arm Faro Quantum S incl. Faro Laser Line test
4 2D altimeters, Tesa Micro Hite height = 900 mm
1 2D altimeter, Etalon, Capax2000 height = 800 mm
1 2D altimeter, Tesa-Hite Plus M400 height = 400 mm
1 2D altimeter, Tesa-Hite 400 height = 400 mm
1 Mobile 3D coordinate measuring machine, Keyence WM3000 max. measuring range: 10,000 x 3,500 x 5,000 mm
1 Optical 2D measuring machine, Amada VQC measuring range: 3,000 x 1,250 mm
1 3D portal measuring machine, Zeiss Accura II measuring range: X=2,000 / Y=4,200 / Z=1,500 mm, Software: Calypso 2015, Version 6.0.04
1 Laboratory for metallurgical laboratory investigations

Other machines

Quantity Equipment type Description
11 Press-in machines partially with automated feeding
1 Automatic press-in machine with KUKA-robot, for pre-punching and pressing of nuts
1 TruMark Station laser marking device up to 40 W
1 Balancing machine KV 100 max. diameter 900 mm, max. weight 100 kg
3 Column drilling machines  
1 Radial drilling machine working range: 1,000 mm
1 Thread cutting machine  
2 QuickBoy for cutting and forming threads
3 turn / tilt positioners DK 2.5 H-P1.200 max. clamping area: 2,200 mm, swivel range of tabletop up to 135°, max. lifting up to 1,796 mm
11 Assembly workstations for small parts
6 Assembly workstations for large parts
1 Wallraven coil turning unit max. loading 10 t

Machinery for machining

Milling machines

Quantity Equipment type Description
1 Hermle C 600 5 axes, working range: 600 x 450 x 450 mm
1 Hermle U 630 3 axes, working range: 630 x 500 x 500 mm
1 Hermle C 30 U 5 axes, working range: 650 x 600 x 500 mm
1 Hermle C 30 UP 5 axes, working range: 650 x 600 x 500 mm, with pallet changer
1 Hermle C 40 UP 5 axes, working range: 850 x 700 x 500 mm, with pallet changer
1 Deckel FP2 working range: 300 x 300 x 400 mm
1 Deckel FP3 working range: 300 x 500 x 380 mm
1 Deckel FP4 AT working range: 560 x 500 x 450 mm
1 Deckel DMC 35 M working range: 350 x 250 x 240 mm
1 Deckel DMC 160 U 5 axes, working range: 1,600 x 1,250 x 1,000 mm, load capacity: 3,000 kg, with pallet changer
1 Deckel DMC 200 U 5 axes, working range: 1,800 x 2,000 x 1,000 mm, load capacity: 3,000 kg, with pallet changer
1 Hüller Hille NBH 290 4 axes, working range: 1,800 x 1,250 x 1,200 mm, load capacity: 2,500 kg, with pallet changer
1 Unisign Uniport 7000 5 axes, working range: 6,000 x 3,500 x 1,600 mm, load capacity: 10,000 kg, carousel rotary unit with flat plate diameter of 2,500 mm
1 DMG DMF 260-7 5 axes, with 2 integrated rotary tables, working range: 2,600 x 700 x 700 mm, load capacity: 2,150 kg
1 DMG DMF 360-11 FD 5 axes, with 2 integrated rotary tables, working range: 3,600 x 1,100 x 900 mm, load capacity: 5,000 kg
1 AXA VSC-3 3 axes, working range: 2,600 x 900 x 950 mm, with pallet changer
1 AXA DBZ 5 axes, working range: 750 x 550 x 600 mm, load capacity: 800 kg
1 AXA VPC 2800U 5 axes, working range: 3,900 x 2,940 x 1,300 mm, load capacity: 15,000 kg

Eroding machines

Quantity Equipment type Description
1 Wire eroding machine Cut E 600 eroding path: 1,030 x 800 x 345 mm

Grinding machines

Quantity Equipment type Description
1 Jung JF 415 working range: 400 x 130 x 200 mm
1 Zirsch ZT 510 working range: 1,000 x 550 x 400 mm

Rotating machines

Quantity Equipment type Description
1 Boehringer 800 DUS max. workpiece diameter: 820 mm, turning length: 2,000 mm
1 Boehringer 560 DUS max. workpiece diameter: 570 mm, turning length: 1,000 mm
1 GDW LW 360S max. workpiece diameter: 355 mm, turning length: 750 mm
1 CTV 250 max. workpiece diameter: 250 mm
1 CTV 315 max. workpiece diameter: 315 mm
1 CTV 400 max. workpiece diameter: 400 mm

Machinery for wire processing

Welding

Quantity Equipment type Description
6 KES-welding systems (Schlemmer) capacitor discharge welding, max. working range: 1,008 x 500 x 420 mm
4 Spot welders Nimak  
2 CO2 laser systems for welding and cuttingh laser power: 6 kW
6 Cloos welding robots welding process: MAG, rotation changer with two turn / tilt tables
5 Manual welding stations welding processes: MIG / MAG / TIG
2 Flange systems  

Wire processing machines

Quantity Equipment type Description
7 Wire bending machines Wafios max. material thickness: 30 x 10 mm; max. diameter with round wire: 18 mm
7 Ring set machines Wafios max. diameter: 5 mm

Other machines

Quantity Equipment type Description
1 Hydraulic press up to 100 t pressing force